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Truly everything

From just one source

WOLF Power Systems is a system supplier that is perfectly in tune with your requirements. For our combined heat and power modules, we offer a comprehensive range of services, from the engineering stage to installation, commissioning and full service for operating your module.

01. Engineering & installation

From your initial project idea, to preparing a building, and from installation to commissioning, WOLF Power Systems is there to help.

Take advantage of the expertise we have gained from completing more than 2300 individual CHP projects. We can calculate your potential savings, carry out a viability check or perform a technical building evaluation. We can even help you choose the right finance option.

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    • Our wide range of services

      • System sizing, including peripherals such as peak load boilers, etc.
      • Drawing up a hydraulic scheme
      • Creating an installation diagram
      • Integrating control technology
      • Developing innovative energy concepts
      • Installation and building preparation, from the engineering stage to setting up the heating centre
      • Selecting the right sound insulation
      • Commissioning
      • Service and maintenance contract
      • Turnkey delivery of your CHP module
      • Or fully wired container solutions
    • Benefits to you at a glance

      • Free selection from our range of services, from choosing the CHP module to complete implementation of the entire project
      • Complete cost control
      • Custom solution for your location
      • One contact person for the entire project
      • Integrating the CHP module into your building management system
      • Coordinated system technology, from CHP modules to peak load boilers
      • Peace of mind that comes from working with a partner experienced in managing major projects
      • Technical expertise gained from more than 2300 completed CHP projects
      • Over 35 years of experience in system building
    • Conditions

      A cost effective CHP module comes with a few minimum requirements in terms of location and consumption. Specifically, these include:

      • Heat consumption of at least 200,000 kWh, which corresponds to 20,000 litres of oil per year
      • A mains gas or LPG supply is available or can be arranged
      • Sufficient space in the building or on the grounds to accommodate systems based on specifications
      • For buildings: if possible, a ceiling height of at least 2 m and an access route at least 80 cm wide from the road to the installation room.
      • An on-site suitability study must be performed for larger projects
    • Typical steps

      1. Building analysis and viability study
      2. Building inspection
      3. Configuration, engineering and rough design
      4. Detailed design
      5. Building preparation & installation
      6. Commissioning
      7. Maintenance & service

    02. Service plan

    For high system availability

    Your CHP module will be with you for many years. Professional maintenance, carefully tailored to your equipment, will extend its service life significantly and keep it running smoothly. Major disruptions can be largely prevented with consistent testing and timely preventive action. In case of unforeseen events, we provide solutions as quickly as possible to keep unnecessary downtime and the associated financial consequences to a minimum.

    Take advantage of the expertise we have gained from completing more than 2300 individual CHP projects. We can calculate your potential savings, carry out a viability check or perform a technical building evaluation. We can even help you choose the right finance option.

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      • The service that delivers what it promises

        Real people available around the clock

        To minimize waiting times and downtimes in an emergency, you can reach us in a number of different ways every single day. We are available around the clock to get your issue resolved as soon as possible.

      • Effective repairs

        We prevent unscheduled downtimes and costly repairs with maintenance and service contracts that are individually tailored to your requirements. In doing so, we go beyond the recommendations of engine manufacturers. Instead, we also apply our many years of experience gleaned from the sheer number of projects we've completed.

      • Maintenance contracts

        Complete transparency about costs & fairness

        Regular maintenance and care of all system components will keep your CHP unit reliable and economical to run over the long term. A maintenance agreement can take worry out of the equation. We keep track of when your next service is due and will reach out to you in advance.

      03. Maintenance & repair

      Ongoing maintenance of system performance and high grade components guarantee a long service life and the highest availability.

      In order to safeguard these aspects over the long term, our service specialists provide our clients with expert service and maintenance. We prevent unscheduled downtimes and repairs with maintenance and service contracts that are individually tailored to your requirements. In doing so, we go beyond the recommendations of engine manufacturers. Instead, we also apply our many years of experience gleaned from the sheer number of projects we've completed. Your benefits are predictable costs and successful system operation.

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          • Here's what we offer our customers

            • Custom maintenance levels
            • Partial service
            • Full service
            • Individual service packages
            • Fault rectification
            • Repairs and maintenance
            • Professional spare parts management
            • Remote control and monitoring for operations optimisation and output review
            • Major revision, i.e. general overhaul of the engine for optimisation and maintenance purposes
          • WOLF service packages

            Our tailor-made service packages offer you a range of benefits:

            • High system availability
            • High viability
            • Maximum system efficiency
            • Quick response times in case of faults
            • Comprehensive service network with our own specially trained service partners
            • Professional spare parts management with rapid sourcing of spare parts, which means fewer failures and longer system availability
            • Complete cost control
          • Conditions

            A small number of requirements must be met for a maintenance contract with WOLF Power Systems.

            In order to be able to guarantee reliable service, you'll need an internet connection with DSL speed at the system site. If this is not available, you'll need a UMTS card. This allows us to resolve many problems via remote access without having to send out a member of the service team. The 70% of fault messages can be resolved by professional remote maintenance without visits by service staff.

          • Partial maintenance contract services

            With a partial maintenance contract, we carry out regular maintenance work on your CHP system at specific intervals (regular maintenance periods) according to the engine manufacturer's specifications.

             

            Regular maintenance work includes the following:

            • Oil change
            • Oil filter change
            • Air filter change
            • Change spark plugs
            • Valve adjustment
          • Full maintenance contract services

            Full maintenance also includes regular maintenance at specific intervals (regular maintenance periods). This contract additionally includes any repair work necessary to remedy any operating faults,as well as materials needed outside of regular maintenance, unlike with partial maintenance contracts.

          • Longer runtimes thanks to remote maintenance

            Remote maintenance by WOLF Power Systems means you can quickly and easily resolve up to 70% of faults.

            The fault message is displayed directly in our customer service centre, where we immediately check whether a real system fault is present. In most cases, this allows us to decide in just a few minutes whether the problem can be resolved directly by the service centre or if a member of the service team is needed on site.

             

            What this means for you:

            • Faults can be resolved more quickly
            • High system availability
            • Quick response time
            • Users can control their systems themselves with the WOLF Smartset app

          04. Finding a solution

          Special conditions require adapted CHP concepts.


          • Applications

            CHP modules are used in almost every industry to improve the energy footprint, particularly when heat and power requirements are high.

            • Apartment blocks with several residential units
            • Supermarkets, department stores, shopping and distribution centres
            • Banks and insurance companies
            • Hospitals and care institutions
            • Administrative and educational institutions
            • Sports facilities such as swimming pools and stadiums
            • Hotels and restaurants
            • Industry and workshops
            • Agricultural facilities, with or without biomass processing
            • Sewage treatment facilities, etc.

            After all, a combined heat and power solution that is perfectly in tune with your individual requirements not only needs to be seamlessly integrated into your industrial or commercial building – it also needs to be optimally adapted to the electricity market. Only then will you be able to run your system successfully and cost effectively.

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          • Tailored solutions

            As a solution provider, our expertise does not end with the CHP unit; it also extends to fitting out entire heating centres, as well as connecting and integrating special solutions that make a valuable contribution to environmental protection.

            Special solutions include:

            • Cooling solutions
            • Combination with adsorption or absorption coolers for air conditioning cooling
            • Generation of process heat or steam / water vapor
            • Solutions for drying wood chips, grain, etc.
            • Increasing net calorific value and prevention of substance loss due to biological degradation processes
            • Prevention of spontaneous combustion caused by chemical and biological processes
            • Production of additional electricity and heat and increased volume of drying air via heat exchanger
            • An end to corrosion or moisture pockets
            • Solutions for turning waste heat into power/ORC with increased efficiency and additional electricity
            • Motors and sizes can be combined in a number of different configurations
            • Solutions for CO₂ fertilization Optimization of growth and yield
            • Exhaust gases are purified and diverted to increase the CO₂ concentration level in the greenhouse, stimulating plant growth
            • Solutions for seawater treatment using a single-stage distiller
            • Easy to maintain with fully automatic functions and built-in salt level control for up to 100 tons of water per day
            • A useful option when the water supply is limited and in water-scarce areas
            • Stand-alone and emergency power solutions
            • and in many others.
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          6 steps to success

          Step by Step to your own CHP

          The purchase of a CHP unit is a worthwhile investment that pays for itself quickly. We will develop the ideal solution together with you and provide you with competent support throughout the entire process. Let's get started!

          05. Spare parts

          Original accessories available at any time

          We have an extensive range of spare parts in stock - all of which are also available online. This means we can guarantee fast, nationwide coverage.

          Spare parts have to be matched with your system to maintain a high level of quality, reliability and efficiency. We provide original spare parts, accessories and operating materials from renowned manufacturers to make sure this happens.

          To minimize downtime when replacing these elements, we keep a wide range of all commonly used parts tested and ready for you at our well-stocked spare parts warehouses. Thanks to our sophisticated logistics network and our flexible mobile service fleet, parts can be installed professionally and quickly so that your system can remain in use.

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            • Consisting of:

              • 60x MAN valve cover seals
              • 60x MAN spark plugs
              • 16x spark plug connectors
              • 100x sealing rings for spark plug
              • 5x oil separator filter inserts
              • 20x oil filter inserts
              • 10x air filters
              • 10x safety cartridges
              • 6x quick-acting air vent valves 3/8"
              • 4x V-belts
              • 5x DN65 gas filter inserts
              • 5x O-rings for DN65 gas filters
              • 1x MAN starter

            • Consisting of:

              • 48x valve cover seals
              • 48x spark plugs
              • 16x spark plug connectors
              • 100x sealing rings for spark plug
              • 3x oil separator filter inserts
              • 20x oil filter inserts
              • 5x air filters
              • 5x safety cartridges
              • 6x quick-acting air vent valves 3/8"
              • 4x V-belts
              • 6x DN65 gas filter inserts
              • 6x O-rings for DN65 gas filters
              • 1x MAN starter

            • Consisting of:

              • 32x valve cover seals
              • 32x spark plugs
              • 8x spark plug connectors
              • 100x sealing rings for spark plug
              • 3x oil separator filter inserts
              • 20x oil filter inserts
              • 5x air filters
              • 5x safety cartridges
              • 6x quick-acting air vent valves 3/8"
              • 4x V-belts
              • 5x DN50 gas filter inserts
              • 5x O-rings for DN50 gas filters
              • 1x MAN starter

            • Consisting of:

              • 2x large filter inserts for crankcase ventilation
              • 1x small filter insert for crankcase ventilation
              • 24x 2016 pre-chamber spark plugs
              • 10x 2016 oil filters
              • 100x 2016 sealing rings for spark plugs
              • 48x TCG2016 valve cover seals, all
              • 5x TCG2016 air filter inserts

            • Consisting of:

              • 2x large filter inserts for crankcase ventilation
              • 1x small filter insert for crankcase ventilation
              • 6x 2016 pre-chamber spark plugs
              • 10x 2016 oil filters
              • 100x 2016 sealing rings for spark plugs
              • 72x TCG2016 valve cover seals, all
              • 5x TCG2016 air filter inserts

            • Consisting of:

              • 2x large filter inserts for crankcase ventilation
              • 1x small filter insert for crankcase ventilation
              • 10x 1015 air filter inserts
              • 5x 2016 oil filters
              • 80x TCG2016 valve cover seals, all
              • 32x 2016 A35 pre-chamber spark plugs
              • 100x 2016 sealing rings for spark plugs

            • Consisting of:

              • 4x DN65 gas filter inserts
              • 4x O-rings for DN65 gas filters
              • 4x V-belts
              • 4x 1200x1500 filter mats
              • 5x quick-acting air vent valves 3/8"
              • 4x pressure gauges 0-4 bar

            • Consisting of:

              • 4x DN65 or DN80 gas filter inserts
              • 4x O-rings for DN65 or DN80 gas filters
              • 4x V-belts
              • 4x 1650x1500 filter mats
              • 5x quick-acting air vent valves 3/8"
              • 4x pressure gauges 0-4 bar

            • Consisting of:

              • 4x DN80 or DN100 gas filter inserts
              • 4x O-rings for DN80 or DN100 gas filters
              • 4x V-belts
              • 5x quick-acting air vent valves 3/8"
              • 4x pressure gauges 0-4 bar
              • 4x 1600x1800 filter mats

                  06. Inspection & engine service

                  Increase uptime

                  Our intelligent maintenance system ensures customer satisfaction.

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                  • Maintenance after diagnosis

                    We put your machine through a "health check" at regular intervals using the latest diagnostic technology. If something isn’t quite right, we first investigate the causes before treating the symptoms.

                    We will always act in your interests, keep you informed about what we’re doing and provide different options. Components will only be replaced if necessary, and only after consulting you. All repairs are carried out at our factory.

                  • Inspection & engine service

                    We prepare an individual maintenance plan for each system. Before each maintenance interval, the scope of the required maintenance will be discussed with you and carried out after prior inspection. Taking careful precautions can have a significant effect on the functionality of your CHP unit.

                  • Maintenance after diagnosis

                    We put your machine through a "health check" at regular intervals using the latest diagnostic technology. If something isn’t quite right, we first investigate the causes before treating the symptoms.

                    We will always act in your interests, keep you informed about what we’re doing and provide different options. Components will only be replaced if necessary, and only after consulting you. All repairs are carried out at our factory.

                  • Inspection and engine service

                    We prepare an individual maintenance plan for each system. Before each maintenance interval, the scope of the required maintenance will be discussed with you and carried out after prior inspection. Taking careful precautions can have a significant effect on the functionality of your CHP unit.

                  • Replacement engines: Reducing downtime

                    In order to keep your system running at a consistently high level over the long term, an appropriate engine upgrade or changing to a reconditioned, tested model from the latest production run can be an effective option.

                    Enjoy benefits like reduced gas consumption, lower fuel costs and higher yields. All replaced components are covered by warranty.

                  • Control and programming service

                    Modern combined heat and power units are highly reliant on the software they use. Today’s CHP units are complex systems which involve far more than just mechanical components. A lot of optimizations and upgrades can now be carried out by changing how CHP units are configured. This makes CHP units more efficient and easier to use, and allows us to make targeted adjustments to meet your needs.

                  • Convenience for users

                    Conveniently start your system with your smartphone, monitor messages in real time and keep an eye on the CHP unit, no matter where you are? Our maintenance plans include a number of useful applications and upgrades to make your CHP unit easier to run. Contact us to talk about your individual optimization needs.

                  • Special work

                    Emission testing, cleaning the exhaust gas heat exchanger, calibration of the gas warning system, optimized oil management, ... We would be delighted to hear from you.

                  • Suitable for a wide range of industries

                    From independent farms to public institutions: a maintenance contract with a defined framework provides you with clarity about the scope of all services and a feeling of certainty.

                  Free and independent

                  If your system didn’t come from us, that’s not a problem. The expertise of our employees goes far beyond our own systems. We are very familiar with systems from other manufacturers and can provide expert service for them as well. You can rely on our range of individual maintenance contracts to keep your head clear so that you can concentrate on your business.

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                  07. Customer service

                  We're there for you

                  Our service team will answer your questions and provide you with quick, straightforward assistance in the event of a fault.

                  Should your system suffer a technical fault, our service team can be contacted on our hotline – even on weekends. Most problems can be determined and resolved quickly by our team of experts through remote access.

                  Our service department runs more than 50 vehicles, which are well equipped with all necessary tools, as well as many spare and wearing parts. In emergencies, our team will be with you at short notice and will restore your system to operational status as quickly as possible.

                  Fast assistance for our customers

                  You can reach our service team Monday to Friday between 8:00 and 18:00 on

                  • +49 5882 9872-0 (Gorleben)
                  • +49 5692 9880-15 (Wolfhagen)
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                      Benefits of WOLF customer service

                      Avoid unnecessary downtime for your CHP module.

                      Our service offers you a range of benefits:

                      • Technical hotline: Remote access and diagnostics
                      • Telephone consultation for technical queries
                      • Highly qualified technicians
                      • Over 50 service vehicles on the road
                      • Advanced precision and test equipment for rapid diagnosis
                      • High availability of spare parts
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                      How to reach us

                      Please feel free to contact our service staff in Gorleben or Wolfhagen. We look forward to your call!

                      Advice & Service Hotline Gorleben Advice & Service Hotline Wolfhagen