Perfected products
to suit any requirements
Everything we do is focused on our customers and their power stations. We check which type is right for you to help you achieve the best possible performance and efficiency, while reducing the need for maintenance.
Energy in your hand
Companies need solutions which will help them secure and supply their electricity and heat needs. Generate energy yourself, store it and supply it as needed.
- ON-DEMAND POWER SUPPLY
Electricity and heat must be available in sufficient quantity when you need it. - PREDICTABLE COSTS
Energy costs have to be plannable and within your budget. - REDUCE YOUR CARBON FOOTPRINT
Our energy supply has a significant impact on CO₂ emissions - that’s why we need to focus on creating an energy supply that conserves resources. - PEAK CAPPING AND LOAD SHIFTING
The innovative system caps high peaks to minimize your use of expensive energy from external sources. Peak loads lead to increased power prices and thus to higher electricity prices. - MORE INDEPENDENCE
Improve the economic efficiency and self-sufficiency of the local energy supply by making the best possible use of the energy you generate and using energy storage options flexibly - ENERGY MARKETING
NEWTRON markets much-needed grid services which stabilize the energy grid and improve profitability.
Multi-use for increased profitability
Newtron focuses on analysing the cost-effectiveness of your energy supply. Each individual function of the NEWTRON drives up profitability - that’s why the NEWTRON is configured for multi-use.
- User-friendly functions: Optimizing use of generated energy Peak load capping Load shifting E-mobility
- Market-related functions: Spot market trading balancing power
- Grid-related functions: Grid stabilization measures, such as black start capability (currently free of charge)
Sustainable - no fossil fuels required
Grow with foresight and actively shape the energy supply of the future.
- Optimized efficiency compared to conventional technology, i.e. high EGR rate (exhaust gas recirculation) and possibility of lean operation with lambda 2.5-3
- Particularly cold combustion to reduce nitrogen oxides (NOx) below detection limit
- Suction pipe injection for natural gas
- Fully functional technology showpiece
- Digital integration of the power plant into power plant cloud for grid stabilization
- Climate-neutral production of hydrogen from renewable energy sources (water, wind, sun)
- Energy stored in hydrogen
- Demand-driven and highly efficient generation of electricity and heat through combined heat and power with hydrogen.
- Combustion chamber injection for hydrogen
- Natural gas conversion for flexibility: Enables operation with natural gas and biogas temporarily
Efficient and careful with resources
This means you can reduce your energy costs by up to 20% with a natural gas CHP module, whilst protecting the environment at the same time. The energy generated on site gives you complete control over your heating and energy supply costs, and ensures up to 90% efficiency thanks to combined heat and power generation. This is much more efficient than generating electricity and heat separately. Optional condensing systems are available for our natural gas CHP modules.
Energy costs & efficiency
- Loss-free power generation on site
- Become your own provider, save money and reduce your carbon footprint
- Reduced primary energy consumption with coupled power and heat generation
- Up to 20% savings compared to drawing power from the grid - improve your company’s carbon footprint
- Ready for integration into power grids for renewable energy sources
- Contribute to a stable energy supply with a mix of renewable energy sources
- Particularly well suited to new builds and renovations if you are bound by the very stringent legal requirements of energy savings regulations (EnEV)
- Electricity-led management model to achieve maximum electricity price remuneration
Security of supply
- Reliable supply of electricity and heat, especially when mixed with renewable energy sources
- Greater independence from price trends for gas, electricity and fuel oil
- A CHP module offers those facing insecure power supply infrastructure reliable power and heat, even when the regional grid suffers from outages
Use residual organic materials for fuel
Use renewable raw materials or residual organic materials, for example from livestock farming, to generate your power and heat. We help you generate a clean, ignitable mixture that you can use to obtain energy cost effectively from your farm's raw materials. Thanks to WOLF Power Systems' state of the art technology, gas cleaning is carried out during operation. This prevents contamination and thus significantly increases the service life of the system.
Reduced service costs
Using biogas coolers and activated carbon filters, we can offer a highly technical solution that can reduce maintenance and service bills by up to 75 %. The reliability and service life of the CHP module is increased by using upgraded biogas – at an outlay of around 1% of the entire cost of the biogas plant.
Take advantage of the benefits of a biogas CHP module
- Lower energy costs and cost-effective heat
- High security of supply
- High return on capital invested
- Resource-saving, efficient technology
- Efficiency level of over 90% possible
- On-site combined heat and power generation is much more efficient than generating electricity and heat separately
Low cost energy for your sewage treatment plant
We build and deliver turnkey CHP modules to run your system and all of the components needed for gas cleaning.
Our combined heat and power modules are ideal for meeting the electricity and heat demand of sewage and wastewater treatment plants. At the same time, you can use the gas generated during the sludge process, which contains methane, as a free resource for the combustion process. This is because our modules are able to use the heat generated for the sludge process and to dry sewage sludge. This is much more cost effective than using an external heat source.
Market leader in Germany
With over 350 projects completed, we are the market leader for sewage gas systems in Germany. We're happy to advise you on how you can further optimise your system by exporting excess energy to the grid in exchange for remuneration, making your system even more profitable. We are also available as your competent partner to advise on issues such as gas cleaning or security of supply.
Take advantage of the benefits of a sewage gas CHP module
- Lower energy costs and cost-effective heat
- High security of supply
- High return on capital invested
- Resource-saving, efficient technology
- Efficiency level of over 90% possible
- On-site combined heat and power generation is much more efficient than generating electricity and heat separately
The solution for an independent energy supply
LPG CHP modules are a useful solution if a secure and independent energy supply is a priority, but you don't have access to the natural gas grid.
Natural gas is an efficient and practical energy source. Even if you run a hotel in the mountains or are cut off from the natural gas grid because of your location, you can still make the investment in a cost effective LPG CHP module. Of course, this solution requires you to have the space to install the tank to hold the LPG.
Energy costs & efficiency
- Loss-free power generation on site
- Become your own provider, save money and reduce your carbon footprint
- Up to 20% savings compared to drawing power from the grid
- Ready for integration into power grids for renewable energy sources
- Contribute to a stable energy supply with a mix of renewable energy sources
- Combined generation of electricity and heat through cogeneration consumes up to 40% less primary energy
- Particularly well suited to new builds and renovations if you are bound by the very stringent legal requirements of energy savings regulations
- Get paid for surplus electricity when you feed it back into the power grid
Security of supply
- Reliable supply of electricity and heat, especially when mixed with renewable energy sources
- Greater independence from price trends for gas, electricity and fuel oil
- A CHP module offers those facing insecure power supply infrastructure reliable power and heat, even when the regional grid suffers from outages
High return on capital invested
- The only heating system that pays for itself and earns a profit
- Short payback periods of just a few years
- Complete cost control, no hidden costs: both installation and full service costs are included in the calculation from the start.
Product versions LPG CHP module
Our systems cover an output spectrum ranging from 5 to 177 kW – with options including "Natural gas Lambda 1", "Lean" and "Calorific value".
CHP efficiency check
System extensions - complete solutions for your CHP module
In concrete terms, this means that for biogas and sewage gas, we offer products for gas cleaning to significantly increase the efficiency and service life of your CHP module. In addition, WOLF Power Systems also provides container solutions for locations where installation within the building is difficult, as well as control options (remote access, interfaces), silencer hoods and heating, ventilation and air handling equipment.
Longer runtimes for your biogas CHP module
The efficiency and service life of your CHP module depend largely on the consistency and purity of your fuel. That's why you can trust in WOLF Power Systems' modern gas cleaning technology.
Biogenic gases contains pollutants such as siloxane, hydrogen sulphide and ammonia. If these are combusted inside the engine without prior scrubbing, the engine will suffer greater wear, as will downstream system components such as catalytic converters and heat exchangers. We offer state of the art gas cleaning to ensure your system remains highly efficient for a long time.
COMPONENTS FOR BIOGAS UPGRADING We take care of all the components you need for professional gas cleaning. Trust in our innovative activated charcoal filters and gas cooling products, as well as components from other well known manufacturers, which we can combine to create a complete, efficient cleaning system for you.
- Digester
- Gas cooling
- Reheating
- Activated charcoal filter
- Gas compressor and initial pressure regulator
CHP modules for outdoor installation
If you don't have a lot of space in your building, we can also provide you with turnkey container solutions, prefabricated garages or concrete silencer hoods for outdoor installation.
A CHP solution situated outside your building offers a number of advantages. Generally, it requires much less time for planning and engineering than with indoor installations, since a turnkey system can be simply "dropped off" at your property. The compact design of our systems further allows for quick and easy installation on site, which comes with the added advantage of reducing your installation costs. In addition, we deliver our CHP modules ex works as a total design concept, which means that all of the control loops are already perfectly coordinated with one another.
Container solutions
With this solution, all relevant system components can be fitted inside a container and delivered as one module ready for installation. Thanks to our many years of experience in this field, both within Germany and internationally, we can assure you that we have not yet met a space-related challenge we've been unable to overcome.
- No additional building required
- Module fully assembled at the factory
- Very quick installation and commissioning
- Simple foundation structures (continuous footing)
- Container heating and cooling matched to local ambient conditions
- Noise prevention packs matched to local emission requirements
Concrete silencer hoods from wolf power systems
Compared to container solutions, concrete silencer hoods offer a number of advantages: they are particularly quiet, reduce structure-borne noise transmission to the adjacent building and can be architecturally and visually adapted to fit in with neighbouring buildings.
- Noise prevention packs matched to local emission requirements
- No additional building required
- Can be visually and architecturally adapted to fit in with neighbouring buildings
- Use of pre-assembled component groups
- Quick installation and commissioning
- Simple foundation structures
- Heating and cooling matched to local ambient conditions
Control and management technology
Our control technology has been optimised through years of practical use. Enormous efficiency gains have been made through intelligent engine technology.
This is where our experience shines through. With electronic mixture control in lean-burn and Lambda 1 mode, our CHP modules achieve figures significantly below the limits set by German clean air legislation. The fully automated system is designed in such a way as to ensure complete unattended operation of the system.
Every appliance can be connected to smart building management systems (BMS). And everything is in place to provide remote monitoring via GSM or the web, which allows straightforward monitoring and maintenance to be carried out online. As part of a maintenance contract, therefore, the costs of travel to and from site can be significantly reduced.
The comprehensive set of functions, measurements and regulation processes is executed with the aid of a special, freely programmable control system. This is a compact, modular system that can be configured to meet the needs of many applications and different module types. Alongside monitoring, control, regulation and system protection, remote data transfer offers additional opportunities to reduce service costs.
Easily check all system values in operation, histories and parameters on the go with our Smartset app. This can markedly improve system availability.
Our control technology offers you a wide range of functions:
- Automatic mains parallel mode with all necessary monitoring facilities
- Automatic emergency power mode (optional)
- Controllability according to power demand, heat demand, gas yield (for biogas, sewage gas), start/stop mode and external setpoints
- Controllability from 50 to 100% of rated output through integral controls or external specification
- Control and monitoring of all relevant auxiliary and secondary drive units
- Actual data displays with user prompts
- User interface and parameters with user prompts
- Alarm management
- Configurable data memory/data records
- Remote monitoring and remote data transmission via modem, GSM, internet Grid monitoring/protection Zero supply control etc.
- Emergency power/standalone/mains parallel modes
- Synchronisation/uninterruptible
- re-synchronisation
- Generator monitoring (U, I, cos, T)
- Engine monitoring P, T, p, min-1, etc.)
- Emission/lean-burn mix control
- Speed/output control
- CAN bus/Profibus connection, Proto Net, Modbus TCP/IP
- Expandable up to 32 modules Binary inputs (on-board status LED)
- Binary outputs (on-board status LED)
- Analogue inputs (mA, PT100), NiCr/Ni
- Analogue outputs (mA, V)
- Alarm list/data history
- Remote data transfer/GSM connection
- Internet connection
- Rapid memory
Remote maintenance for high availability
WOLF Power Systems remote maintenance allows us to respond more quickly to possible faults. In the event of a problem occurring, our customer service centre is notified directly.
We check whether the machine is damaged and we need to send out a member of the service team, or whether it's a software issue. This ensures quick response times, rapid fault resolution and higher system availability. By the way: 70% of fault messages can be remedied directly by our remote maintenance centre without having to call out a member of our the service team.
Peak load boilers from WOLF
Alongside our CHP modules, we can also offer you peak load boilers from the WOLF range. And that's just one of many WOLF heating, ventilation and air handling products that can be perfectly integrated into our CHP solutions.
A peak load boiler is a boiler that primarily serves to cover peak loads in terms of heat demand, e.g. when a large number of people are showering in the morning at a large hotel. This is because, in terms of thermal output, the engine in the CHP module is usually designed so that only the low end of the heat demand is covered.
It is generally not worth increasing the output of the CHP module for peak times that last just a few hours a day, since the payback over the entire year would be too low due to the increased number of hours run as a result. In addition, the peak load boiler acts as a reserve boiler in the event that the engine unit should fail. We can also provide a number of additional appliances from the WOLF system range.
Ask us about the best solutions for your property.